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Why actual pumpdown time differs from theoretical calculation

Practical reasons pumpdown curves deviate from simple exponential models—pump curves, conductance, outgassing, and leaks.

By Semiconductor Tools Editorial Team · Last updated: 2026-06-14

A textbook pumpdown estimate assumes constant pumping speed and negligible gas load: p(t) ≈ p₀ exp(−S/V·t). Real semiconductor chambers rarely follow this curve because S is pressure-dependent, S_eff is conductance-limited, and Q_total from outgassing and leaks grows as pressure falls.

Main deviation sources

  • Pump curve roll-off: Turbo/cryo speed varies with pressure; constant-S models underestimate roughing time or overestimate UHV time.
  • Conductance bottleneck: 1/S_eff = 1/S_pump + 1/C — restrictive foreline caps S_eff regardless of catalog pump speed.
  • Outgassing tail: Q_out from walls, seals, and fixtures dominates at low pressure, flattening the curve.
  • Leaks and virtual leaks: Constant Q_leak sets a pressure floor p ≈ Q/S_eff.
  • Regime change: Viscous roughing vs molecular high-vacuum transitions are not one exponential.

Worked example — Simulate then validate with site tools

  1. Pump Down Time Predictor: V=120 L, p₀=760 Torr, target 1e-6 Torr, Generic Turbo, C=45 L/s, Q=5e-6 Torr·L/s → note predicted tail.
  2. Run actual pumpdown; paste log into Pumpdown Log Analyzer → extract real S_eff and Q_total.
  3. Feed revised S_eff and Q back into predictor—iterate until simulation matches measurement.

See Pumpdown time prediction guide and Pumpdown log analysis.